Eurotherm Limited to supply replacement Extrusion Press Supervisory System (ESS) at Special Metals Wiggin Limited (SMW)
Posted 08 May 2006Eurotherm Limited to supply replacement Extrusion Press Supervisory System (ESS) at Special Metals Wiggin Limited (SMW)
SMW, located in Hereford, UK is a major manufacturer of a wide selection of high performance nickel based alloys in the form of rod, bar, sheet, strip, section, tubing and wire products. The manufacturing processes involve melting, primary hot working, hot rolling, cold rolling and cold drawing, generally categorised as metal forming processes.
Production is usually carried out against customer orders, hence the environment is primarily batch manufacturing. The 5650 ton Extrusion Press and associated furnaces for preheating are critical to dealing with approximately 75% of the SMW product range.
The Extrusion Press is supported by six batch furnaces for preheating of the raw product (billets) before extrusion can take place. Charging patterns are created to show the positioning of the billets in each furnace, depending on the size of the billet, type of furnace and required discharge order.
The benefits to SMW of operating the Extrusion Press using a supervisory system as opposed to manual operation are:
• Improved quality
• Increased productivity
• Increased product yield
Richard Jones, Section Leader, Systems Development Section and the SMW Project Manager said: “It was important that we selected the right company to replace the existing Extrusion Press Supervisory System. We invited several companies to tender for the contract and upon receiving the tenders we carried out an extensive review of each tender. The review culminated in a shortlist of potential vendors who we assessed by visiting them, meeting their key people and visiting their reference sites.
Eurotherm was selected as our preferred vendor because their proposal, experience in our industry, and the positive feedback received from their major customers met all our requirements for the development and support of the new system.”